Composite Aircraft Structure AC 20-107B

This AC sets forth an acceptable means, but not the only means of showing compliance with the provisions of Title 14 of the Code of Federal Regulations (14 CFR) parts 23, 25, 27, and 29 regarding airworthiness type certification requirements for composite aircraft structures involving fiber reinforced materials, e.g., carbon and glass fiber reinforced plastics. Guidance information is also presented on the closely related design, manufacturing, and maintenance aspects.

The procedures outlined in this AC provide guidance material for composite structures, particularly those that are essential in maintaining the overall flight safety of the aircraft (“critical structure” as defined in Appendix 2), and are considered acceptable to the FAA for showing compliance with certification requirements of civil composite aircraft. This circular is published to aid in the evaluation of certification programs for composite applications and to reflect the current status of composite technology. It is expected that this circular will be modified periodically to reflect the continued evolution of composite technology and the data collected from service experience and expanding applications.

There are factors unique to the specific composite materials and processes used for a given application. For example, the environmental sensitivity, anisotropic properties, and heterogeneous nature of composites can make the determination of structural failure loads, modes, and locations difficult. The reliability of such evaluation depends on repeatable structural details created by scaled manufacturing or repair processes. The extent of testing and/or analysis may differ for a structure depending upon the criticality to flight safety, expected service usage, the material and processes selected, the design margins, the failure criteria, the database and experience with similar structures, and on other factors affecting a particular structure. It is expected that these factors will be considered when interpreting this AC for use on a specific application.

 

 

 

AC20-107B.pdf

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